Tag: Sony discman

Sony Discman D-141

Assessment and fault finding….will it work ?

Double trouble here as I’ve purchased two of them.

Sony Discman D-141 – double trouble

These variants are from 1994 just around the height of the capacitor plague problem. As I’ve already dealt with a D-121 version this week that was riddled with the issues and being only a year older, I’m not too hopeful that these two will be any different. They both have the same issue being that they turn off after about 10 seconds, this could be due to a number of issues, let’s get them unpacked and get an initial inspection done.

On initial inspection they both appear to be quite tidy considering they are 30 years old. One is missing a disc capstan however i do have a replacement from the old D-121 that was added to the spare parts box earlier this week.

Both start up, spin and then stop, sometimes showing a no disc error, sometimes not. The good news is there is no sign of corrosion on either unit.

Time to open them up….

One missing cd capstan
Cd capstan replaced

I used the old donor D-121 from earlier in the week to replace the missing capstan on one of the units.

On opening of the cases the boards looked ok. No signs of corrosion or plague damage, this was a good sign and it was now time to look a little deeper.

Looking at the board

I did the standard clean of the lenses with IPA, I re greased the worm gears and rails but none of this alleviated the issue of the discs stopping just after start up. I did some continuity checks and component checks, all seemed ok. All buttons worked, all switches worked, something just wasn’t right. I decided to check the output of the laser adjustment pot and this was extremely low. I spent a good hour on the first unit and a similar time on the second trying to adjust the range up and down before realising that after 30 yrs both lasers seemed to be at fault. No adjustments improved the output.

Faulty laser assembly removed and replaced

I was facing the fact that I’d now have two more failed units to go with the D-121 earlier this week. Then I thought why not try the laser out of that failed unit?

It worked. The D-121 donor unit was compatible with the D-141 and after a few minutes adjusting the laser we were able to play an audio Cd.

We have life

This week I have looked at 4 faulty units and managed to get 2 fully working with a third one needing a replacement laser sled when one becomes available. I have one spare redundant unit that has been indispensable for the repair of the other units, in theory i potentially have 3 out of the four available.

All dressed up

I won’t be wasting anymore time on Discmans in the foreseeable future. They had their time and digital sound has obviously pushed this medium in to the dark distant past. The units are becoming life extinct and it’s like performing knee surgery on an elderly individual, you are improving their quality of life for the moment until the ravages of old age take over. Bit of a crude analogy I know, what I’m saying is steer clear of these as they are going to be trouble, people seem to think they are worth a fortune and are charging ridiculously high prices for something that just about works.

It’s been fun though and I have learned a lot from it so it can’t all be bad.

Good people, stay safe. Thanks for passing by.

Sony Discman D-171

Assessment and fault finding….will it work ?

My latest purchase from EBay has arrived and god knows what is wrong with this one as the listing contained just one word “Untested”.

There is no one else to blame but me so let’s get this package open and have a look…here goes.

This unit is circa 1996, so there is a gap of 3 years between this and the D-121 that i recently attempted repair on that was badly affected by poor components. Hopefully technology has moved on slightly in those three years, and the plague of the past isn’t as prevalent in this unit.

All powers up
Spinning as it should

Well, once in your life you buy something that restores your faith in your fellow man, unfortunately EBay isn’t always that place and you have to take your chances when purchasing using that platform. Today is a good day. The package was minimal and I didn’t hold out much hope. The first thing I did was to open the tray, good it’s working👍

Next I held my breath and opened the battery compartment…. Excellent no corrosion 👍

Batteries inserted I chose an old Bryan Adams album, put the volume about mid way and turned it on.

IT WORKED 😳

Ok, if tapped it jumps, so I will give the lens a clean and will lubricate the worm gear and rail and see if that helps, if not I might test the laser output and make a tiny adjustment but I’ll avoid that if I can.

All buttons have been used, wiggled about and are working fine, all menus are displayed and basically it’s all working pretty much as it should be apart from some little adjustments. The shell is un damaged but a little tatty so a good clean up will assist here.

A lot less components this time
Laser pot under microscope
Trimming the laser pot

When taken apart the thing that strikes you is the lack of capacitors compared to the last item I worked on that was only 3 years older. I put some fine lubricant on the worm gear and the laser guide rail and also cleaned the laser lens with some Isopropyl (IPA)

I made a slight adjustment on the laser strength by using the Multimeter to get measurements across the laser pot.

Cd in place
Nice and clean

The reading was very low, to what it would have been when new so, I made an adjustment to the higher end of the recommended scale but the unit didn’t like it and refused to recognise any Cd, so I’ve reduced it back to what appears to be it’s operating maximum, after 28yrs I guess the laser is approaching the end of it’s useful life.

Testing the laser

The sound quality has really improved, the unit still skips if it is knocked or shaken but as I’m intending to use the unit on a table or other surface I’m not really that concerned. It’s not as if I’m going to go jogging with it, no chance. To be honest I don’t think the anti jog system that was introduced for this purpose really came in until about 2000.

Put back together, I’ve now cleaned and buffed up the exterior, this is a nice little example of one of the lower end Discman units, but I’ve enjoyed working on it and getting to know a little more about how it works and fits together. I can put this one to bed now as a successful restoration, it’s going in my locker at work for listening to my old Cd collection whilst I’m doing the tedious paperwork or a night shift.

Thanks for passing by, I have another Discman post coming soon.

Sony Discman D-121 Pt:2

Assessment and fault finding… will it work?

My recent purchase of a Sony Discman D-121 from EBay has arrived. Just as described it wasn’t really working so I decided to give it a once over to check condition.

Cosmetically sound

Cosmetically it’s in very good condition, open the battery compartment and it’s a different story, definite signs of corrosion and at this point I’m thinking the worst. I put two batteries in to check, the display comes on and shows some strange indication of “HI VOLTS” even though all I have are the two AA batteries in. Strange.

Corrosion on contact
On the board as well

I do manage to play one song but that’s it, any slight move and it skips and hops and shows a raft of other error messages that don’t Instil any confidence into me that this is going to have a good outcome. Then the CD drive motor breathes its last. That’s it….kaput.

Greasing the worm gear
Strip down

So I open up the unit, and put the circuit board under the microscope. The area around the corroded battery terminal has progressed on to the board and a couple of the circuit board tracks have been totally destroyed. A few components look to have issues and have some spurious test results. A check for continuity with the multimeter confirms that one track is dead and another is intermittent at the very least.

Under the microscope

I clean the offending section of the circuit board with IPA and this just confirms the issue, but at least it looks cleaner. If this had been the only issue I’d have happily soldered in a couple of thin wires to the undamaged track to ensure a reliable continuity.

Damaged tracks
Bad corrosion

A further look around the board, and there’s nothing blatantly obvious, but seeing this unit was produced in 1993 it’s now in its 31st year of use I also suspect the capacitors (of which there are many) may well be of that era of suspect capacitors I discussed on a previous post. Read here: Capacitor plague

The main drive motor is known to fail after time and a sure sign is if the CD jumps when moved off the horizontal, apparently this is due to bearings becoming misshapen due to use.

This unit therefore is beyond economical repair for me, and I’m not going to progress it any further. The good news is that I can use the unit for spares and as a number of these older units have interchangeable parts, I’m hopeful that as I have a few more units turning up later this week they may have a willing donor.

So the recycling goes on, and that’s always a good thing.

Happy day to you all.

Sony Discman D-121

Anyone remember these? To say they were popular in my younger years is an understatement. Originally I had the Walkman (A cassette tape version) and I came to the Compact disc quite late in the 1990’s to be honest. Lately I’ve been looking at getting a Discman as I do still have an amount of discs at home and I like to listen to my old music whilst walking the dog. Yep I have my phone and Spotify so I guess I have access to pretty much everything there is out there but I just fancy trying a bit of retro and stepping back into my formative years.

Why not buy one that needs attention? I can kill two birds with one stone, get a repair on this site hopefully and the jobs a good one.

So off to EBay I trot and find this Sony Discman D121 that the seller agrees to sell to me for my offer of £10 GBP.

Sony Discman D121
Sony Discman D121

I expect age related issues, as this particular model was produced sometime in the mid to late 90s. This one has an issue where the disc isn’t recognised and is intermittent. This range has a few known issues and to be honest I don’t think I will have too much trouble in getting this one going again (Famous last words 🤦‍♂️)

I’m expecting its arrival sometime in the coming week so I’ll come back to this post when it’s in my possession for an update on its condition.

Update: 9/3/24 23:11 – For some reason I’ve now purchased a damaged Discman D171 as well🤦‍♂️ I’m a glutton for punishment.

Sony Discman D171

Further update: 11/3/24 22:30 – Stop 🛑 🛑 just 🛑 😳

For some reason I’ve just brought another 2 faulty Discman. This time the D-141, two of them. That’s it I’ve got to stop now 😂 really I have to stop 🛑

Sony Discman D-141 x2

Thanks for passing by. Always appreciated.